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Waste Tires to
Circular Materials 

We divert end-of-life tires from harmful emission generating waste processes, transforming them into renewable oils, circular carbon black, and clean electricity. 
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Paving the way for the sustainable zero-emission future we all deserve. 
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OVERVIEW

TURNING THE TIDE ON TIRES

Image by NASA

The Global Waste Tire Problem

Each year, we generate an overwhelming quantity of waste tires—equivalent in weight to tens of thousands of Empire State Buildings. In the United States alone, over 300 million tires are discarded annually, with the majority ending up in landfills or being burnt for energy, creating significant environmental and health challenges.

Pollution

Yesterday’s Waste is Tomorrow's Resource

The rising demand for sustainable energy solutions highlights the potential of waste tires as a transformative resource. With advanced technologies, waste tires can be converted into renewable oils and recovered carbon black, reducing reliance on fossil fuels and minimizing environmental impacts. These materials serve as eco-friendly alternatives to traditional fossil fuel sourced products, supporting a circular economy. By turning waste into valuable resources, we can drive the transition to a greener, more sustainable future

Liquid Bubbles

The Potential of Thermal Decomposition Treatment

Our reactor technology is optimized for thermal efficiency with low or zero emissions, depending on the grid, enabling the production of renewable oils, recovered carbon black, and synthesis gas. Specifically designed for processing waste tires, this system transforms environmental challenges into sustainable opportunities, driving the transition to a cleaner, circular economy.

ABOUT
Image by Crystal Kwok

ABOUT

Our planet is in crisis. Every year in the United States alone, 264 million* scrap tires are discarded, piling mountains of rubber waste on our lands. Meanwhile, tire manufacturing spews ~ 23 million tons** of carbon pollution into our skies. This dangerous cycle is choking our environment—and it’s time we act. 

FusionOne’s proven reactor deployment provides a groundbreaking solution to tackle both of these urgent challenges. 

  

Our system represents the next generation of Thermal Decomposition Technology, converting waste tires into valuable circular raw materials. Designed to process a range of carbon-based feedstocks—but especially optimized for waste tires—it yields sustainable products like renewable oils and recovered carbon black, while its hydrogen-rich syngas can be further reformed into fuel-cell-grade hydrogen or used as a clean fuel source of electricity. 

  

Ultimately, we’re committed to ending the waste tire crisis by diverting harmful waste streams and deploying circular economy technologies that produce clean, high-value products for a sustainable future. 

* Source: USTMA's 2023 End-of-Life Tire Management Report 

**Source: Centre for Remanufacturing and Reuse & Best Foot Forward  

FUSIONTIRE™ ADVANTAGE

Modularity
Our system can be adapted to suit the local volume of waste tires avoiding the need for massive hub processing.

​Minimized Emissions
The FusionOne system is optimized for lowest possible emissions, including utilization of our syngas for power production with integrated carbon capture and offtake utilization contracts.

MicroGrid
Providing secure power to the local grid using local waste, no major infrastructure spend needed.

Scalable Model

Designed for deployment across North America, the modular system supports scaling by leveraging a copy & paste style deployment.

Proven Technology

The low-emission electrothermal-mechanical system has been rigorously validated by renowned institutions, including Imperial College London and Artis UK.  

Rapid Deployment
Designed for easy installation the modules are fabricated as skid mounted lego style blocks.

Low Cost
Requiring limited infrastructure preparation and utility connection.

Landfill Diverted
Tires come to us, no landfilling, no monofilling, no shredding and sending to landfill under another name.

Circular Economy Focus
Delivers high-value, sustainable recovered carbon black (rCB) and oils, supporting tire manufacturing and energy production. Everything is utilized, nothing is wasted.

Decentralization
No spoke and hub, no need for large and expensive installation or massive Plant.

 

Pre-Commercialization Pilot

A one-third scale 12 ton per day pilot system has successfully operated since 2018, proving consistent outputs and reliable capability.

INPUTS - OUTPUTS

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INPUTS

The FusionTire™ reactor is capable of diverting millions of End-of-Life Tires from landfills, monofills or harmful high emission uses such as burning in kilns or mills. 

  • FusionOne collects and receives tires and primary shred from vendors, county landfills and recyclers.

  • We granulate, removing the steel and fiber which go on to further recycling processes. 

  • The clean rubber granulate is then fed to our reactor for processing into circular material outputs.

OUTPUTS

FusionOne™ produces a recovered Carbon Black (rCB) that meets or substantially exceeds the proposed ASTM standards for the highest grade of rCB required by tire manufactures. The process also produces a clean pyrolysis oil ready to be used as a renewable feedstock.

 

  • Renewable Oils: up to 12,000 tons pa.  

  • Recovered Carbon Black (rCB): 9,600 tons pa. 

  • Renewable Hydrogen-rich syngas: 3800 tons pa.

  • Zero/Ultra Low Emission Microgrid Electricity 

Most waste tires are burned, each tire releasing approximately 22 kg of CO2 per tire. Waste tire stockpiles exceed 50 million tons nationally. The United States alone produces 3.45 million tons of scrap passenger tires, that’s 15,000 Statues of Liberty

FusionOne will consume millions of End-of-Life Tires annually and process them to produce sustainable materials. With our zero-burn technology, we provide a solution at the highest level of sustainability 

PROJECTS

PROJECTS

FusionOne’s Flagship USA Project will deploy the next generation of thermal decomposition technology at the full commercialization stage. Over the past six years, the UK-based pre-commercialization demonstrator has proven the commercial viability of the technology under extreme operating conditions, achieving high reliability and consistent performance. Building on this success, the flagship plant will scale up throughput to three times the capacity of the UK facility. 

The new facility is backed by up-time guarantees from primary equipment vendors, ensuring 100% confidence in successful and profitable long-term operations. Our selected location has been granted the required air permits and the end user authorization for end-of-life tire processing. The site will process multiple waste streams and optimize renewable oil and recovered carbon black production, integrating advanced recycling technology for readiness ahead of commercial operations. 

The Flagship site leverages a facility historically used for heavy industrial processes, significantly reducing the typical two-year timeline for site sourcing, infrastructure development, and permitting. With truck and barge docks, as well as a local rail freight terminal, the plant ensures fast and efficient delivery of feedstock and dispatch of output commodities. This project establishes a foundation for sustainable operations and collaboration with local governments to advance green transport solutions and renewable resource recovery infrastructure. 

HYDROGEN

Circularity

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Renewable Oils and Recovered Carbon Black from Waste Tires 


Renewable oils and recovered carbon black are critical components of the circular economy, offering sustainable alternatives to fossil-based products. These materials, derived from waste tires, represent an innovative approach to reducing landfill waste and addressing global environmental challenges. 


Renewable oils can serve as feedstock for a variety of industrial processes, replacing petroleum-based inputs and reducing carbon footprints. Recovered carbon black (rCB), a high-value material, can be reintegrated into tire manufacturing, plastics, and other industries, significantly reducing demand for virgin carbon black—a process that is both resource-intensive and environmentally taxing. 

Innovative Circular Technology 

Using proprietary processes, FusionOne™ converts waste tires into valuable outputs such as renewable oils and rCB through its FusionTire™ system. This technology not only addresses a significant waste management issue but also provides cost-effective, sustainable resources that support global decarbonization efforts. 

INNOVATIONS

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Low emissions

Our fully electrified system which prevents up to 105,000 tons of CO2 emissions annually.

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Integrated Technologies

Our FusionTire system integrates technologies that previously didn't exist in this market.

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Revolutionary

Eleminating waste on a global level is no small task, however we are up for the challenge.

AS SEEN IN

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TEAM

Meet the dedicated team behind FusionOne's innovative recycling solutions. With extensive experience spanning complementary industries, we are committed to delivering cutting-edge solutions to global challenges

Elliott Talbott
C.E.O.
Kyle Pukylo
Chief Commercial Officer
Bill O'Banion
Lead Business Development
Matthew Emory
Executive Vice President
Alex Dementev
Lead Engineer
CONTACT

GET IN TOUCH

Inquiries

For any inquiries, questions or recommendations, please fill out the following form below.

Head Office

4 King Street West, Suite 401, Toronto, ON, M5H 1B6

 

support@fusionone.co

Contact Us

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Employment

To apply for a job with FusionOne, please send a cover letter together with your C.V. to: support@fusionone.co

© 2025 by FUSIONONE ENERGY CORP.

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